Online monitoring for processes and condition of a machine using smart management card

Abstract

Abstract This work aims to propose a solution on online monitoring for machining in the manufacturing process through web service, so that all data usage and machine conditions are obtained and stored on the server as Big-Data. The methodology in this work is RFID-based sensors on machines with Card Management System (CMS). Machining data of each machines that are monitored through a self-made application, connected to the internet networking and can be accessed online from everywhere by using laptop or mobile devices. Those machine activities as data record, stored on the server as big data that further can be used as Big-Data analytic. The result will be a system model which is able to monitor all machines in real-time and online by using internet connectivity, and also to find out the current status of the machine whether available or not for a new process. In addition, we can also know the process of the work being done by the machine with the use of RFID Card. This real-time data are also used to prevent sudden engine damage by doing regular maintenance according to work-hour of machines and also to maintain the sustainability of the process to keep it on schedule.