Influence of buoyancy on phase separation during laser melting of Silicon and Iron ore

Abstract

Abstract Phase separation is a well-known effect in liquid-liquid interactions, which can also occur during laser-related processes such as laser melting and laser alloying. However, the mechanism of phase separation between immiscible liquids on a millimeter scale during rapid laser processes has not been fully investigated, in which the extent of buoyancy’s contribution to it has remained unclear. Therefore, this investigation focused on the effect of buoyancy on liquid phase separation during the laser melting of silicon (Si) and iron ore. A simplified 2D numerical model was established to simulate the motion of a single Si liquid droplet in iron ore melt with and without the impact of gravity, respectively. The rise velocity of the droplet was calculated and analyzed under the effect of gravity. In addition, the phenomena of simultaneous laser remelting of Si and iron ore in layers were recorded with a high-speed camera, and the element and phase distributions of the target nugget were analyzed by Scanning Electron Microscopy/Energy Dispersive Spectroscopy (SEM/EDS). By combining the simulation, high-speed imaging, and SEM/EDS analysis, the effect of buoyancy on phase separation has been qualitatively analyzed. This investigation revealed that buoyancy is not the main driving force of liquid-liquid phase separation during rapid laser processing.