The properties of laser-clad coatings made of NiCrBSi alloy and recycled tungsten carbides

Abstract

Abstract Tungsten carbide hard metals are one of the most known and successful powder metallurgical products used in environments where severe wear conditions prevail. Since tungsten belongs to the list of critical raw materials for the European Union (EU), its recycling is highly desirable. In this paper, recycled tungsten carbide powders fabricated by the zinc-reclaim process where mixed with NiCrBSi matrix and deposited with one-step laser cladding using a coaxial powder feeding on mild steel substrates. Prepared clads were tested in low-stress rubber wheel abrasion tests and compared with clads produced from commercial macrocrystalline (WC) and cast and crushed eutectoid WC/W2C reinforced clads. The results showed that recycled WC induced porosity in clads when produced with ‘production’ laser cladding parameters due to small carbide size resulting in poor wear performance. When laser-clad with lower heat input and productivity, pore-free clads with excellent wear performance were obtained.