Investigation on thread rolling processes of screws for intelligent thread rolling system

Abstract

Abstract The traditional screw production equipment is very large, and many procedures need manual operation, which has a certain influence on the production of screws. In order to improvement the production efficiency, a new type of “Intelligent Thread Rolling System” is to be designed for the requirement. In this system, it is necessary to provide and transmit the relevant data for screw manufacturing, especially in the process of thread rolling. The thread plate design changes the traditional flat shape to become the curved shape. This paper has used the numerical model of the finite element method to calculate and simulate thread rolling process of thread plate of curved shape to understand the applicability. The results of relevant parameters on the thread rolling are obtained to compare with experimental data of Intelligent Thread Rolling System. Under certain test condition, the screw embryonal material can produce threads and cut off tails, but the created thread shape and depth are non-standard. The results are consistent with experimental data. The main reason is that the thread surface of thread plates of curved shape has not been redesigned. Due to the comparison and verification, the numerical parameters can be provided for the actual thread rolling operation of the ITRS. This is very helpful for the completion of the ITRS development.