Computational Model for Radial Plain Bearing with Non-Circular Bearing Surface Profile and Fusible Coating on Shaft Surface

Abstract

Abstract The paper presents a study based upon: a Newtonian fluid flow equation (“thin layer”), a continuity equation, and an equation of the molten-profile radius for a shaft coated with a fusible metal alloy; considering a mechanical energy dissipation rate formula, the authors produced an asymptotic and accurate automodel solution for the zero approximation (melting ignored) and first approximation (adjusted for melting) of a radial plain bearing featuring a fusible metal coating and a bearing profile adapted to the specific friction parameters. The paper further presents analytical dependencies describing the molten surface radius, velocity and pressure fields for zero and first approximation. Besides, it determines the key operating parameters of the frictional couple, the bearing capacity, and the friction. It also shows how the parameters arising from the melting of the surface affect the bearing capacity and friction where the bearing surface profile is adapted to the specific conditions of friction.