Forced air flow through a rectangular channel with 3D turbulence enhancers: visualization of flow structures by laser sheet scattering

Abstract

Abstract In recent times, the design of heat transfer devices is strongly evolving due to both the diffusion of additive manufacturing techniques, that use a wide variety of materials, and Computational Fluid Dynamics (CFD) -based shape optimization techniques. Considering high-aspect ratio rectangular channels, that represent the geometry of heat transfer devices used, among other applications, for batteries cooling systems and compact automotive heat exchangers, the first step of a project towards the design of optimized turbulence enhancers is the validation of the CFD methodology. In particular, since it is important to have a fast-running 3D simulation with physical meaning, several techniques of increasing complexity and computational requirements and times are currently under scrutiny, and their validation is mainly carried out by experiments that measure both local and global heat transfer enhancement. In this context, flow visualization is a powerful tool to get insights of the physical mechanisms that generate convective heat transfer enhancement. In this paper, the setup of a laser sheet scattering method to visualize turbulent structures in a Plexiglas, 1:10 aspect-ratio, rectangular channel ribbed on one of the main surfaces is presented, and results on two different cutting planes are presented for 90° and V-down squared ribs for Re = 500.