On the crashworthiness of aperiodic chiral mechanical metamaterials: design and modeling method

Abstract

Abstract Chiral mechanical metamaterial has become topical in energy absorption for the unusual compression-to-twist deformation determined by the asymmetric chirality geometry of their microstructures. However, the insufficient research on the dynamic crash behavior with high nonlinearity and the lack of efficient design and modeling method have blocked the development of chiral mechanical metamaterials considering crashworthiness. In this work, the structure-property relationship of chiral mechanical metamaterials under medium-strain-rate impact was systematically investigated. We proposed an aperiodic framework considering additive manufacturing which enabled both the ordered and disordered chiral mechanical metamaterials utilizing a screw-theory-based assembly rule. The strut components had variable cross-sections and the joints were fillet-enhanced in order to improve the compressive performance. Meanwhile, the corresponding efficient modeling method for finite element analysis (FEA) was introduced. The constitutive relation, damage criteria, and damage revolution of the 316L stainless steel were established considering strain rate effect. Finally, the deformation mechanisms and energy absorbing capabilities of the proposed chiral mechanical metamaterials were demonstrated and discussed based on the mechanical behaviors and the proposed chirality indexes. The numerical results indicated that the proposed design and modeling method provided an effective paradigm for the crashworthiness design of light-weight materials and structures, facilitating the further applications in fields of automobile, civil engineering, aerospace, etc.