Influence of laser printing mode on thermal behaviors, forming characteristics, and microstructure evolutions of additive manufactured Ti6Al4V alloy

Abstract

Abstract Ti6Al4V parts fabricated by laser powder bed fusion (LPBF) technology have been widely used in such fields as aerospace, automotive and medical implants. This study investigates the effect of laser scanning modes on thermal behaviors, forming characteristics, and microstructural evolutions of LPBF-fabricated Ti6Al4V parts. The numerical simulations on the temperature field provide a theoretical explanation of various surface morphologies, surface roughness values and relative densities of samples. The rotation between adjacent layers diminishes the large directional thermal stress generated by X scanning or Y scanning, the Ti6Al4V samples using XY scanning and Island scanning present smooth surface and higher relative density (> 99.0%). The observed staggered martensite within the columnar β grains is due to the epitaxial solidification across the deposited layers with 90° or 37° rotation. The martensite growth of LPBF-processed Ti6Al4V components using X scanning has a similar inclination along the building direction and presents anisotropic characteristics. These findings provide new inspirations for achieving high-performance titanium alloy components with specific microstructure by LPBF technique using a proper laser scanning mode.