The numerical simulation investigates the influence of agitator parameters on particle suspension characteristics

Abstract

Abstract This study investigates the effect of different agitator parameters in a baffleless stirred reactor on solid particle suspension during quaternary ammonium chitosan synthesis. Computational Fluid Dynamics (CFD) simulations investigate different agitator configurations, including blade diameter, rotational speed, and bottom clearance, to optimize chitosan particle distribution. Reducing the bottom clearance reduces particle accumulation, but can create stagnant zones that may disrupt fluid flow. Increasing the rotational speed improves particle distribution until a saturation point is reached. Increasing paddle diameter improves axial fluid circulation. Optimal settings for the vane size of a 180 mm reactor vessel are identified as 0.45 times the diameter, with a speed of 350 rpm, and a bottom clearance of 0.25 times the diameter. These simulations provide critical insight into the suspension of solid particles in baffleless stirred reactors and provide valuable guidance for optimizing stirrer parameters.