Influence of aldol condensation processes on the formation of surface films during friction in ester lubricants

Abstract

Abstract The boundary lubrication mode is usually implemented in conditions of low sliding speeds and high loads. The formation of strong boundary lubricating films under this friction mode determines the operability and durability of the friction units. It is believed that the formation of surface boundary films during friction includes the stages of the lubricant oxidation, and the aldol condensation reaction of oxidized molecules. As a result, high-molecular substances called “friction polymers” are formed. The paper studies the formation of surface films in the presence of substances with different reactivity in the aldol condensation and Claisen condensation reactions. Sunflower oil, bis (2-ethylhexyl) sebacate (DEHS), triisodecyl benzene-1,2,4-tricarboxylate (TC) were used as lubricants. It is shown by ATR IR-spectroscopy of that the common thing for the studied oils is that the C=O and C-O groups participate in the formation of boundary films in these oils. The addition of substances, active in aldol condensation reactions, into lubricants does not accelerate the formation of boundary films. Additives that can chemically interact with iron contribute to the dissolution of the surface oxide film and accelerate the formation of boundary layers. The formation of “friction polymers” occurs when the lubricant molecules interact with the metal surface.