Flow Field Simulation and Nozzle Parameter Optimization of Rust Removal Robot Based on High-Pressure Water Jet Technology

Abstract

Abstract To enhance the safety and longevity of large ships, employing high-pressure water jet technology for rust removal is crucial in this article, the qualitative relationship among the key parameters of high-pressure water jet rust removal is analyzed theoretically. Secondly, the flow field simulation is carried out using Computational Fluid Dynamics (CFD) software to verify the relationship among the key parameters. Finally, the influence of different nozzle length-diameter ratios on jet characteristics is analyzed. The simulation results show that the nozzle end length is 0 mm and the nozzle diameter is 1mm for the straight-cone convergent nozzle with a shrinking angle of 30° when the diameter of the length-diameter ratio remains unchanged and the length of the nozzle end is changed. Simultaneously, the highest values are observed for the nozzle exit velocity and the impact force on the target surface. The impact range of target shear force takes the maximum value when the length-diameter ratio is 1. Further, by changing the length of the nozzle-end and the nozzle diameter in the length-diameter ratio, the influence on the jet characteristics can be concluded that the nozzle diameter has a greater influence on the nozzle exit velocity than the nozzle-end length. On this basis, the optimized nozzle parameters can be obtained i.e., the nozzle-end length is 1 mm and the nozzle diameter is 1 mm, such that the effective striking area of the jet is the largest and the striking effect is the best.