Research on the Shunting Precision Forging of Ribbed Plate Gear Blank Based on DEFORM-3D Finite Element Analysis Under the Framework of New Engineering

Author:

Zhang Hui,Pan Aiqiong,Zhang Yanqin,Zhang Zhanling,Liu Jun

Abstract

Abstract In order to solve these problems in the precision forging, such as non-saturate, folding, high energy consumption and low material utilization, a certain type motor vehicle of ribbed plate gear blank was selected as the main focus. Based on the principle of shunting and the law of minimum damping, the finite element model of shunting precision forging was established by using finite element numerical simulation software DEFORM-3D, and the temperature field, equivalent strain field and workpiece were analyzed in depth. The results show that the end faces of ribbed plate are flat and there are no folding defects at the bottom. The influence of damage and forming load on forming process and quality provide theoretical basis and technical support for shortening R&D cycle and optimizing reasonable process parameters in actual production.

Publisher

IOP Publishing

Subject

General Physics and Astronomy

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