Research on local compensation technology of large diameter steel pipe with heterogeneous structure and analysis of application

Abstract

Abstract When large-diameter steel pipes have special structures with stiffening rings, grouting holes, etc., the electrostatic spray epoxy powder anti-corrosion process is likely to produce large temperature differences due to the sudden thickness changes during heating, which cannot meet the temperature requirements of powder spraying. This paper designs a set of automatic temperature compensation technology for large-diameter steel pipes with stiffening rings and grouting holes, which aims to solve the problem of uneven heating of stiffening rings and grouting holes in the medium frequency induction heating powder spraying process. Through the method of “intermediate frequency heating + stiffening ring temperature compensation”, the inner and outer parts of the steel pipe are heated evenly and the temperature difference is reduced. The temperature difference between the inner wall of the steel pipe is reduced to 3∼15°C in the area of the stiffening ring, and the temperature is reduced in the area of the grouting hole. The difference is reduced from 70°C to 57°C to 20°C, the temperature difference is controlled within the allowable range of technical requirements, and the temperature compensation effect is good. The process has the advantages of simple device structure, high work efficiency, and small temperature difference in the spraying area, and is suitable for use on similar large-diameter steel pipes or other hydraulic metal structures.