Diagnostics and characterization of a novel multi gas layer RF atmospheric pressure plasma jet for polymer processing

Abstract

Abstract The quest to employ cold plasma sources at atmospheric pressure in polymer processing has emerged as a potent driving force behind their development. Atmospheric pressure operation of plasma jets provides potential cost reductions as well as easier handling and maintenance. In addition, their unique advantage of remote operation allows the substrate to be placed outside the source boundaries. This latter feature makes it easier to process complex three-dimensional objects and to integrate plasma jets into existing production lines. Although conventional atmospheric pressure plasma jet (APPJ) sources have undergone significant advancements in their design and construction, they have reached their technical and technological thresholds in several domains, thereby also impeding further enhancements in material processing applications. To cope with this issue, this work introduces a promising APPJ (named MPPJ3) working in a three co-axial gas layer geometry, incorporating the capability of aerosol and shield gas introduction leading to a configuration rich in reactive plasma species with controllable size and suitable temperature for polymer processing. A parametric study on the novel MPPJ3 device is carried out and plasma characteristics, such as reactive plasma species and temperatures, are determined by means of optical emission spectroscopy (OES), laser scattering, and infrared (IR) camera imaging whereas the fluid dynamics are analyzed using computational fluid dynamics (CFDs) and Schlieren imaging. The obtained promising results clearly show the flexibility and adaptability of the MPPJ3 device for polymer processing applications.