Development of Remote Condition Monitoring System for Panauti Hydropower Station

Abstract

Abstract Condition monitoring is the process of predicting faults in machine through the measurement and analysis of pre-identified parameters. This paper aims to present the features and process of development of a real time condition monitoring system installed at Panauti Hydropower station. In total, seven different sensors including Pressure, Temperature, Guide Vane Position and Tri-axial Vibration sensor were installed at the power plant. The locations of the pressure sensors are at the inlet of the turbine and the outlet of the draft tube. Tri-axial vibration sensor was installed at the turbine shaft to capture the turbine vibrations at different operating conditions. The temperature sensors provide the temperature data from the bearings and housing of a generator. The sensors were connected to the NI-DAQ (data acquisition system) hardware including current measuring module and sound and vibration module integrated with the LabVIEW program. The data acquisition system is capable of recording the pressure pulsations at the outlet of draft tube. The monitoring system processes the data from sensors and uploads the relevant information to the Kathmandu University’s central server. A remote monitoring program in LabVIEW has been developed which uses an Application Programming Interface (API) to retrieve the information from the central server in the real time, enabling the monitoring of the power plant from any location.