Numerical study of waste heat recovery by direct heat exchanger systems

Abstract

Abstract Dependency on fossil fuel and associated carbon footprints have increased the urge to look for methods to increase the thermal efficiency of heating and cooling systems. Exhaust air heat recovery system is one of the promising solutions with viable potential in industrial applications such as mine ventilation and so on. Direct contact heat exchangers can be feasibly used in these applications due to their characteristic advantages such as the ability to exchange at low temperature differences. Given the numerous advantages of such systems, there is a need for thorough understanding of the complex fluid flow and heat transfer performance of these heat exchangers. While water spray is commonly used for capturing the heat from exhaust air in direct heat exchange systems, performance of such system is highly dependent on the various operating parameters such as droplet size distribution, continuous phase temperature, velocity and relative humidity, spray nozzle angle and discrete phase temperature and velocity which is required to be studied in greater depth. Computational Fluid Dynamics can play a key role to investigate the performance of these two-phase flow systems. In this paper, a three-dimensional two-phase model has been presented to study heat recovery from exhaust air by using direct spray water heat recovery systems. Also, an analytical model has been developed using a self-written MATLAB code and compared to the numerical one. The results of the study show that the analytical model can capture the CFD runs outcomes with a high degree of accuracy. Also, the conducted parametric study confirms the dominant impacts of droplet size distribution and air flow rate on the performance of the system.