Batch process monitoring based on sequential phase division multiway sparse weighted neighborhood preserving embedding

Abstract

Abstract Batch processes are often characterized by multiphase and different batch durations, which vary from phase to phase presenting multiple local neighborhood features. In this paper, a sequential phase division-multiway sparse weighted neighborhood preserving embedding method is proposed for monitoring batch processes more sensitively. First, batches with uneven durations are synchronized, and the phases are automatically determined in chronological order. Secondly, the nearest neighbors are computed at each phase and the optimal sparse representation (SR) is obtained based on the nearest neighbors. This improves the robustness of the algorithm to noise and outliers, and solves the problem of computational difficulties associated with global SR based. Thirdly, the distance values of the neighbor elements are considered to fully extract the neighbor structure when the optimal SR is calculated. Finally, after dimension reduction, T 2 and squared prediction error statistics are established in feature space and residual space respectively for fault detection. The effectiveness of the method is verified by a multiphase numerical simulation example and the penicillin fermentation process.