Detection and cancellation method of impulse noise in gearbox non-stationary vibration signals—a case study of port ship unloader

Abstract

Abstract This work proposes a signal preprocessing framework that cancels out impulse noise in the non-stationary gearbox vibration signals of a ship unloader, which reduce the interference of non-cyclic impulses on the damage detection. The algorithm involves three main steps: (i) Preliminary localization of impulse noise, including suppressing components related to normal machine operation, segmenting the signal, and localizing abnormal sub-segment signal based on higher-order statistical criteria. (ii) Detection of impulse boundaries. The influence of random impulse noise on the signal envelope spectrum is studied, and an impulse indicator is constructed to accurately detect the boundaries of impulse noise in abnormal sub-segment signals. (iii) Cancellation of impulse noise. Replace the identified random impulse with Gaussian white noise. Laboratory and industrial data confirm the excellent performance of the proposed algorithm. It can accurately identify and cancels out the non-cyclic impulse noise in the non-stationary gearbox vibration signal, which facilitates the subsequent damage detection.