3D measurement of precise part in complex circumstance using line structured light and improved U-Net

Abstract

Abstract Line structured light scanning is extensively utilized for the 3D measurement of precise metal parts, but the curvature surfaces and specific materials of these parts generate specular reflection, making it challenging to accurately extract the center of the laser stripe in complex circumstances. Therefore, the primary challenges are the noise separation in the laser stripe image and the extraction of the laser stripe center under complex circumstances. To solve the above problems, an improved U-Net semantic segmentation algorithm is proposed by adding an attention mechanism and modifying skip connections to the classical U-Net network structure for accurate laser stripe segmentation. Secondly, the dual smoothing method of mean smoothing and Savitzky–Golay smoothing is combined with the Hessian matrix algorithm to complete the subpixel extraction of the center point of the laser stripe. Finally, taking the blade and shaft part as the measurement objects, the experimental results demonstrate that the method can obtain more complete, smoother, and denser results than the traditional method under highly reflective surfaces, vital interference spots, and strong ambient light. The proposed method is used for the 3D measurement of the shaft parts, and the diameter measurement maximum error is 0.029 mm, verifying the feasibility of the proposed method.