An approximation method combined with conformal transformation for the fast measurement of blade section curves

Abstract

Abstract To realize high-precision machining of free-form blade surfaces, it is necessary to measure and reconstruct the blade morphology several times. Sampling measurements and data compression through free-curve approximation technology are of great benefit in shortening the processing time. A novel B-spline approximation method is proposed in this paper, which can determine a few dominant points based on curvature characteristics to approximate dense and noisy measured points with high precision. We adopt a unique adaptive knot placement strategy combined with a curvature dependent evaluation parameter and a conformal transformation method. This strategy is error-bounded in the initial knot placement, which greatly reduces the time consumed by subsequent iterative insertions. The proposed method shows advantages in approximation accuracy, compression rate, and especially in computational efficiency, in comparison with four traditional knot placement methods. Experiments were carried out and the results show that the dominant point selected by this method can replace the fine measurement results, and the compression rate of the measurement points can reach more than 90%. This method is suitable for the sampling measurement and compression of the data of blades, aircraft wings, and other similar free-form surfaces, and is especially suitable for solving the inefficiency problem caused by repeated measurements made in the process of iterative machining of aero-engine blades.