Abstract
Abstract
Gas carburizing significantly enhances the surface properties of low-alloy gear steels, resulting in superior micro-hardness, layer thickness, carbon content, and overall mechanical properties. Unlike other thermochemical processes such as nitriding and carbonitriding, which have limitations in core properties and hardening depth, gas carburizing offers unmatched surface hardness, wear resistance, and mechanical strength. This makes it ideal for demanding applications in the automotive, aerospace, and manufacturing industries. In this research, samples were gas-carburized for 4, 6, or 8 h. The results showed significant improvements: micro-hardness increased from approximately 140 HV to over 819 HV, and the surface layer thickness grew by more than 41%, from 1166 μm to 1576 μm. Additionally, the carbon content in the surface layer increased by over 450%, reaching up to 0.94 wt%. Clear correlations were observed between the duration of heating and the mechanical properties. Longer heating times, particularly after 8 h, raised ultimate tensile strength from 427.29 MPa to 778.33 MPa, while simultaneously decreasing elongation from 26.07% to 2.88% and resilience from 180 J cm−2 to 6.66 J cm−2. This optimization not only enhances surface hardness and durability but also improves key mechanical properties such as tensile strength, stiffness, resilience, and overall mechanical performance.