Ageing condition of tensile specimens: fracture behavior of notched Al2024 sheet under tensile loading

Abstract

Abstract The effect of different (T6 and T8) heat treatments on tensile properties and fracture behavior of Al2024 in presence and absence of notch by means of microhardness, tensile tests and scanning electron microscopy were investigated. Tensile and hardness specimens were subjected to two different artificial ageing (T6 and T8 heat treatment) for various times. These included under ageing (UA), peak ageing (PA) and over ageing (OA). T8 heat treatment, which has a cold rolling between solutionizing and ageing in its steps, showed a higher value of hardness and yield strength in comparison with common artificial ageing of T6 heat treatment. In notched-tensile specimens, yield stress was found to increase up to the peak ageing condition with a simultaneously decrease in elongation at fracture. This behavior was converse at OA condition. Although introducing of notch increase the yield stress of samples under T6 and T8 conditions in comparison with un-notched samples, the notch strengthening phenomenon was observed only under T8 treatment. Despite of an enhancement in strengthening by applying notch on tensile samples, the elongation to failure was notably lessen in both notched-heat treated samples in comparison with un-notches ones. Also, it was confirmed that the toughness of notched samples of both heat treatments at PA condition were significantly lower than un-notched ones. Consequently, toughness decrement was considerably dominated by the role of deformability compared to strengthening factor, however, the presence of cold rolling in the process of heat treatment (T8) could reduce the harmful effects of notch by increasing the stress bearing capacity in contrary with T6 heat treatment. Moreover, inserting the mechanical properties of peak aged samples from the un-notched tensile test in Abaqus finite element software; the V-shaped notch tensile test was simulated and confirmed the experimental results. It was shown in SEM results that the presence of notch enhanced the contribution of cracked particles, compared to particle/matrix deboning and matrix deformation, therefore, the non-homogeneous distribution of fracture features confirmed the harmful effect of notch. In the following, the distribution of three fracture micro-mechanisms were homogeneous in un-notched samples, which demonstrated the superior values of toughness in smooth samples. The present finding sheds light on development of processing techniques to optimize the mechanical properties of Al 2024 alloy.