Analysis of leakage characteristics for bent-axis piston pump based on elastohydrodynamic deformation

Abstract

Purpose This paper aims to revel the leakage characteristics of the bent-axis piston pump considering elastohydrodynamic deformation via a dynamic leakage model. Design/methodology/approach A dynamic leakage model of bent-axis piston pump based on elastohydrodynamic lubrication theory is proposed, which is used to present the leakage characteristics of bent-axis piston pump. The model is composed of three parts. First, the dynamic gap in the piston ring-cylinder bore interface (PRCB) is described via the elastohydrodynamic lubrication equations. Then, the PRCB leakage is presented based on the dynamic gap. Finally, combined with leakage equation of the valve plate-cylinder block interface (VPCB), the total leakage model is proposed. Through the numerical simulation and experiment, the leakage characteristics of bent-axis piston pump considering elasto-hydrodynamic deformation are studied. Findings The PRCB leakage is negatively correlated with VPCB leakage under the range of 800–1400 r/min and 1–25 MPa. When the discharge pressure is less than the critical pressure, the PRCB leakage is the main factor affecting the total leakage in bent-axis piston pump. On the contrary, the VPCB leakage is the main factor. The critical pressure increases with increasing speed Originality/value The effect of operating parameters has a significant effect on the elastic deformation of piston ring without considering wear of friction pairs in bent-axis piston pump. There is a critical phenomenon in the leakage, which is related to the operating parameters, and provides a novel idea for extracting wear information from leakage and evaluating the status of bent-piston pump.