Numerical investigations on particle separation in dynamic separators

Abstract

Purpose Dynamic separator is an equipment having a rotor and static vanes and is used to separate solids from gas-solids flow based on size. Particle separation in a dynamic separator happens due to complex interchanges between multiple forces exerted in the separation zone. Currently, there is only limited knowledge concerning the working principles of separation. This paper aims to systematically study a dynamic separator using numerical models to get insights into particle separation. Design/methodology/approach The Lagrangian–Eulerian formulation is used to simulate gas-solid flow. Multiple frames of reference using stage interpolation are used to account for rotation. Periodic symmetry in the equipment is exploited to create a simplified numerical model. The predictions from the numerical model are compared against available experimental data. Findings The numerical results indicate that only when particle collision is included, the separation efficiency trend from the experiment is matched by numerical predictions. Further, it is shown that at the same range of rotor speeds where numerical results predict increased separation efficiency, the solid pressure due to particle collision also reaches its maximum value. The gas flow and particle behavior in the separator are explained in detail. Originality/value The importance of particle collision in separation is interesting because traditionally, particle separation is assumed to be influenced by three forces, namely, centrifugal force, drag force and gravity. The numerical results, however, point to the contribution by particle collision, in addition to the above three forces.