Aerodynamic design and optimization of propellers for multirotor

Abstract

Purpose This paper aims to present a methodology of designing a custom propeller for specified needs. The example of propeller design for large unmanned air vehicle (UAV) is considered. Design/methodology/approach Starting from low fidelity Blade Element (BE) methods, the design is obtained using evolutionary algorithm-driven process. Realistic constraints are used, including minimum thickness required for stiffness, as well as manufacturing ones – including leading and trailing edge limits. Hence, the interactions between propellers in hex-rotor configuration, and their influence on structural integrity of the UAV are investigated. Unsteady Reynolds-Averaged Navier–Stokes (URANS) are used to obtain loading on the propeller blades in hover. Optimization of the propeller by designing a problem-specific airfoil using surrogate modeling-driven optimization process is performed. Findings The methodology described in the current paper proved to deliver an efficient blade. The optimization approach allowed to further improve the blade efficiency, with power consumption at hover reduced by around 7%. Practical implications The methodology can be generalized to any blade design problem. Depending on the requirements and constraints the result will be different. Originality/value Current work deals with the relatively new class of design problems, where very specific requirements are put on the propellers. Depending on these requirements, the optimum blade geometry may vary significantly.