Preparation and characterization of self-crosslinking acrylic emulsion with different fluorocarbon chain lengths

Abstract

Purpose Fluorine materials have received the keen attention of many researchers because of their water repellency and low surface free energy. The purpose of this paper is to prepare self-crosslinking fluorocarbon polyacrylate latexes containing different fluorocarbon chain lengths by semi-continuous seeded emulsion polymerization technology. Design/methodology/approach Methyl methacrylate (MMA), butyl acrylate (BA), hydroxypropyl methacrylate (HPMA) and fluorine-containing monomers were used as main monomers. The fluorine-containing monomers included hexafluorobutyl methacrylate (HFMA), dodecafluoroheptyl methacrylate (DFMA) and trifluorooctyl methacrylate (TFMA). Potassium persulfate (KPS) was used as thermal decomposition initiator, non-ionic surfactant alkyl alcohol polyoxyethylene (25) ether (DNS-2500) and anionic surfactant sodium dodecylbenzene sulfonate (SDBS) as mixed emulsifier. Findings Through optimizing the reaction conditions, the uniform and stable latex is gained. The polymer of structure was characterized by Fourier transform infrared spectroscopy (FTIR). Thermogravimetric analysis (TGA), differential scanning calorimetry (DSC) and contact angle (CA) were tested on latex films. The particle size and distribution range of emulsion were tested with nano particle size analyzer. After comprehensively comparing the latexes and films prepared by HFMA, DFMA and TFMA, the performance of DFMA monomer modified is better. Originality/value The self-crosslinking acrylic emulsion is prepared via semi-continuous seeded emulsion polymerization, which methyl methacrylate (MMA), butyl acrylate (BA), hydroxypropyl methacrylate (HPMA) and fluorine-containing monomers were used as main monomers. The fluorine-containing monomers were composed of hexafluorobutyl methacrylate (HFMA), dodecafluoroheptyl methacrylate (DFMA) and trifluorooctyl methacrylate (TFMA). Potassium persulfate (KPS) was used as thermal decomposition initiator, non-ionic surfactant alkyl alcohol polyoxyethylene (25) ether (DNS-2500) and anionic surfactant sodium dodecylbenzene sulfonate (SDBS) as mixed emulsifier. There are two main innovations. One is that the self-crosslinking acrylic emulsion is prepared successfully. The other is that the effects of monomers containing different fluorocarbon chain lengths on polyacrylate, such as monomer conversion rate, coagulation rate, mechanical stability, chemical stability, emulsion particle size and storage stability, are studied in detail.