Design and analysis of PMLSM with SIN + 3rd shaping mover

Abstract

Purpose The purpose of this paper is to investigate the electromagnetic performances of the permanent magnet linear synchronous machines (PMLSM) with sine and third harmonic (SIN + 3rd) shaping mover in comparison with the PMLSM with sine (SIN) shaping mover and conventional shaping mover. Design/methodology/approach The optimal amplitude of the injected third harmonic to re-shape the SIN + 3rd shaping permanent magnet (PM) for maximizing the thrust force is analytically derived and confirmed by finite element method (FEM). Furthermore, the PM edge thickness, the pole arc to pole pitch ratio and the tooth to slot ratio are optimized. It is found that the optimal amplitude of the injected third harmonic is one-sixth of the fundamental one, the optimal PM edge thickness, the pole arc to pole pitch ratio and the tooth to slot ratio are 0, 0.85 and 0.5 mm, respectively. In addition, the electromagnetic performances are analyzed and quantitatively compared for the PMLSM with SIN + 3rd shaping mover, SIN shaping mover and conventional shaping mover. Findings The average thrust force and efficiency of the PMLSM with SIN + 3rd shaping mover are improved significantly, while the thrust ripple is not increased, comparing to those of the PMLSM with SIN shaping mover. Meanwhile, the thrust ripple is lower than that of the conventional shaping mover. Research limitations/implications The purely sinusoidal currents are applied in this analysis and the influences of harmonics in the current on electromagnetic performances are not considered. Originality/value This paper presents a PMLSM with SIN + 3rd shaping mover to improve the thrust force and efficiency without increasing the thrust ripple, considering the effects of the amplitude of the injected third harmonic to re-shape the SIN + 3rd shaping PM, the PM edge thickness, the pole arc to pole pitch ratio and the tooth to slot ratio.