Sustainable design guidelines for additive manufacturing applications

Abstract

Purpose Additive manufacturing (AM) technologies have tremendous applications in industries owing to their unique advantages. Sustainable AM (SAM) is gaining significance because of lightweight structures, lattice geometries and customized parts for industrial applications. To facilitate design for SAM, design guidelines from AM and environment viewpoints are to be analyzed. In this context, this paper aims to present the analysis of SAM guidelines. Design/methodology/approach This work divides 26 identified SAM guidelines into four categories. Grey axiomatic design was used to calculate the weights of guidelines categories. Further, the grey technique for order preference by similarity to ideal solution was used as a solution methodology to prioritize the SAM guidelines. Findings The top identified guidelines are “Design for reusability” and “Optimize part orientation for build time and roughness.” Implementing proper design guidelines leads to many sustainable benefits such as minimum material consumption, energy consumption and emissions. Originality/value This study would facilitate Am product designers to deploy prioritized guidelines for enhancing the effectiveness of the additively manufactured product with sustainability benefits. The prioritized guidelines would guide the AM product designers to take maximum advantage of the AM process by deploying design for AM and design for environment guidelines. This study contributed a structured approach for design engineers and practitioners to deploy guidelines during the early stages of product design to ensure AM feasibility with minimal environmental impact.