Investigation on the seam's quality by sewing of light fabrics

Author:

Germanova‐Krasteva Diana,Petrov Hristo

Abstract

PurposeThis paper aims to define the dominating factors having influence on the quality of the seam by sewing of fine fabrics and their optimum values.Design/methodology/approachTen factors defining a seam's quality are chosen on the base of literary research. There was a check for concurrence of specialists' opinions, as the Spearman's coefficient of concordance was determined. A designed experiment with variation of the first three of the arranged factors was made. Mathematical models for the tensile and the aesthetical properties of the seam were devised, and also optimization made.FindingsA classification of the properties, defining seam's quality, is made. A cause‐effect diagram of Ishikawa with aiming parameter – quality of the seam – has been developed. On the basis of a survey the factors that have a great deal of influence on it are presented. Mathematical models for seam's strength, elongation and smoothness are produced by changing the following factors: straining of the upper thread, size of the needle and load on the pressing foot are worked out. Received models are optimized.Research limitations/implicationsThe research was conducted using a sewing‐machine class 301. Received results and conclusions refer to seams made from base material – fabric from PES and sewing thread from 100 percent PE.Practical implicationsOptimum values have been established for the straining of the upper thread, the size of the needle and the load on the pressing foot by sewing of fabric from synthetic silk with mass applicable machines, needles, and sewing threads.Originality/valueThe research has been done in several directions: systemizing the seam's properties for evaluation of its quality and the factors defining it, inquiry into the significance of the different factors and implementation of a designed experiment. Consultations were made with a broad circle of specialists and these results are given in visual systems (schemes and graphs).

Publisher

Emerald

Subject

Polymers and Plastics,General Business, Management and Accounting,Materials Science (miscellaneous),Business, Management and Accounting (miscellaneous)

Reference6 articles.

1. Heckner, R. (2003), “Optimization of the sewing machine as basic precondition for non‐gathered and smooth seam by light fabrics”, Textile and Apparel, Vol. 51 Nos 9/10, pp. 58‐61.

2. Mitova, B. and Kostova, D. (1996), “Evaluation of seam's quality”, paper presented at the International Scientific Conference of EMF, Sofia.

3. Reumann, R‐D. (2000), Prüfverfahren in der Textil‐und Bekleidungstechnik, Springer‐Verlag, Berlin.

4. Pavlinic, D., Gersak, J., Demsar, J. and Bratko, I. (2006), “Predicting seam appearance quality”, Textile Research Journal, Vol. 76 No. 3, pp. 235‐42.

5. Stylios, G. and Sotomi, O.J. (1996), “An intelligent environment for flexible apparel production”, IMACS/IEEE Discrete Events and Manufacturing Systems, pp. 173‐7.

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