An improved medial axis path generation algorithm for selective laser melting

Abstract

Purpose The principle of the medial axis calculation is complicated and difficult to implement. Moreover, the accuracy is not high. Then, as the generated path has an endpoint at the boundary of the polygon, burrs may appear on the surface of the molded piece. This paper aims to improve the warpage deformation of SLM molded parts and the surface quality of molded parts, an improved mid-axis path generation algorithm is proposed. Design/methodology/approach First, the center point is calculated by the seed point growth method based on the distance transform, and the obtained medial axis has high precision and is suitable for simple polygons and complex polygons. Then, based on the extracted medial axis, a preliminary path is generated, the path is trimmed with MATLAB to remove the redundant path. Finally, a scan along the contour of the polygon is performed to improve the surface quality of the molded part. Findings The algorithm reduces the internal stress generated during the molding process by continuously changing the scanning direction of the path along the boundary curve of the scanning area, thereby reducing the amount of warpage of the molded part. The result of extraction has a higher precision and wider scope of application than other methods to extract central axis, such as the Voronoi diagram-based method. The path is trimmed to remove redundant paths and the polygon boundaries are scanned to further improve the surface quality of the molded part. The results show that warpage deformation of the proposed algorithm is significantly smaller than the other two methods, thus the forming precision is higher. Originality/value An improved medial axis path generation algorithm is proposed in this paper. The proposed method is applied to improve warpage deformation occurring in the SLM process. Seed point growth of distance transformation is used to extracted central axis. The result of extraction has a higher precision and wider scope of application than other methods to extract central axis, such as the Voronoi diagram-based method.