Monitoring energy usage of heavy-haul iron ore trains with on-board energy meter for improving energy efficiency

Abstract

PurposeFor billing purposes, heavy-haul locomotives in Sweden are equipped with on-board energy meters, which can record several parameters, e.g., used energy, regenerated energy, speed and position. Since there is a strong demand for improving energy efficiency in Sweden, data from the energy meters can be used to obtain a better understanding of the detailed energy usage of heavy-haul trains and identify potential for future improvements.Design/methodology/approachTo monitor energy efficiency, the present study, therefore, develops key performance indicators (KPIs), which can be calculated with energy meter data to reflect the energy efficiency of heavy-haul trains in operation. Energy meter data of IORE class locomotives, hauling highly uniform 30-tonne axle load trains with 68 wagons, together with additional data sources, are analysed to identify significant parameters for describing driver influence on energy usage.FindingsResults show that driver behaviour varies significantly and has the single largest influence on energy usage. Furthermore, parametric studies are performed with help of simulation to identify the influence of different operational and rolling stock conditions, e.g., axle loads and number of wagons, on energy usage.Originality/valueBased on the parametric studies, some operational parameters which have significant impact on energy efficiency are found and then the KPIs are derived. In the end, some possible measures for improving energy performance in heavy-haul operations are given.