The inhibition of aluminium corrosion in potassium hydroxide by “Congo Red” dye, and synergistic action with halide ions

Abstract

PurposeTo investigate the inhibitive effect of Congo red dye (CR) for aluminium corrosion in strong alkaline solutions and evaluate the synergistic effect of halide ions on the inhibition efficiency.Design/methodology/approachCorrosion rates of aluminium test coupons were determined by gravimetric technique at 30 and 60°C. Inhibition efficiencies of the additives (0.01‐5.0 mM CR and 5.0 mM CR+0.5 mM halides) were evaluated by comparing corrosion rates of the test coupons in 2 M KOH solution in the absence and presence of the additives.FindingsCR inhibited aluminium corrosion in 2 M KOH by physical adsorption of the dye molecules on the corroding metal surface. Maximum efficiency at 30 and 60°C was 31.72 and 19.32 per cent, respectively. Dye adsorption was enhanced in the presence of halides in the order KCl < KBr < KI, with KI increasing efficiency up to 48.63 and 41.70 per cent at 30 and 60°C, respectively.Research limitations/implicationsFurther studies to involve variation of dye and halide concentrations for CR+halide systems to determine the best combination for optimum inhibition synergism.Originality/valueThis paper forms part of an extensive database on the inhibition characteristics of organic dyes for corrosion of different metals in various aggressive environments. This is to serve as a guide to possible applications in metal‐surface anodizing and as additives in surface coatings for service in different environments.