Structural design and kinematic analysis of high-speed automatic casing system for lithium-ion battery

Abstract

Purpose The purpose of this paper is to design the whole structure of high-speed automatic casing system (HSACS) for lithium-ion battery (LIB), and verify its rationality and reliability by kinematic simulation and casing test. Design/methodology/approach Based on the software of SolidWorks and ADAMS, the structure of working mechanisms for HSACS was designed, and virtual prototype models of HSACS and main turntable were established to realize the kinematic analysis. The HSACS casing test was also carried out and compared with simulation. Findings Simulation results for the designed HSACS were presented graphically and analyzed. The graphical results indicate that the coordination motions among the working mechanisms of HSACS are reasonable and no interference occurs. Casing test results show that the casing quality and production efficiency of HSACS equipment are satisfying. Originality/value In the present work, the developed virtual prototype models of HSACS provide reliable kinematic analysis results for the structural design of HSACS, and reasonable motion relations are realized in the designed structure of HSACS. Furthermore, not only the casing quality requirements can be met, but also the production efficiency of high-speed automatic casing machine for LIB is greatly improved via this kind of new HSACS structure.