Behavior of structural tunnel elements exposed to fire and mechanical loading

Abstract

Purpose Incidents like the fire in the Channel Tunnel, where severe concrete spalling was determined, have led to requirements in limiting the spalling depth and involved zone to local and compatible magnitudes. Because the prevention of critical concrete spalling was also significant for the validity of the load-carrying capacity calculation for an existing railway tunnel, this paper aimed to investigate the spalling behavior of two contemplable concrete mixtures. The large-scale tests should show the load-carrying capacity over the whole duration of the fire exposure respecting all thermal and mechanical loads considered in the calculations. Design/methodology/approach In this paper, the fire behavior of two concrete mixtures for an existing railway tunnel are investigated. Small-scale tests prior to the main tests were conducted to identify an appropriate concrete mixture for the large-scale tests. During the large-scale tests, a tunnel segment is loaded with horizontal and vertical loads derived from a calculation taking into account the existing boundary conditions. Resulting restraint forces were calculated using the soil stiffness and tunnel fire design curve as fire scenario and applied via hydraulic jacks. To avoid additional restraint forces during the experiment, thermal strains due to fire exposure were allowed. Findings The results of the small-scale tests did not allow for a clear statement whether one concrete mixture would perform better regarding the spalling behavior. The two large-scale tests showed different results regarding the spalling behavior. Over the whole duration of fire exposure, the first test specimen remains nearly undamaged. During the test of the second specimen, spalling started about 3 min after burner activation. Because of the results, a suggestion for the concrete mixture of the first test was made, and this mixture was then used for the redevelopment of the existing railway tunnel. Originality/value The test setup was capable of incorporating all relevant boundary conditions for the analysis of an existing railway tunnel as part of an important north – south connection. The results have shown that a fire-proof construction is possible by adding polypropylene fibers to the concrete mixture. Additionally, it was possible to avoid the mounting of expensive and time-consuming fire protection measures like the installation of thermal insulation boards.