Simulation and experimental research on the influence of lubrication on the comprehensive friction of TGDI engine

Abstract

Purpose This paper aims to investigate the effects of low-viscosity and ultralow-viscosity engine oils on the comprehensive friction and fuel economy of turbocharged gasoline direct injection (TGDI) through simulation analysis and experiments. Design/methodology/approach Numerical analysis models of friction loss for reciprocating, crankshaft and valve train are established. Based on the FAST, the friction loss of 24 specific parts of a TGDI engine was analyzed. Finally, the engine test bench was built, which was used to test the mechanical loss, external characteristics and universal characteristics. Findings Compared with the baseline oil, lower viscosity lubricating oil can reduce the friction loss of nine components to varying degrees. When the viscosity decreases, the friction distribution ratio of reciprocating, crankshaft and balance shaft will gradually decrease. The proportion of reciprocating when using 0W12 is reduced by 4%. Tests have shown that ultralow viscosity engine oil reduces torque loss by up to 15.74% (2,000 rpm, full throttle), but its fuel consumption rate becomes higher in low-speed and high-torque conditions. Originality/value This work helps to understand the effect of lubricating oil characteristics on the comprehensive friction performance of the engine.