Competitive displacement of thin liquid films on chemically patterned substrates

Abstract

The behaviour of the interface between stratified thin liquid films bounded by parallel solid surfaces and subject to van der Waals forces which drive dewetting is studied in this work. Chemically homogeneous surfaces are considered first; this is followed by an investigation of chemically heterogeneous surfaces. The lubrication approximation is applied to obtain a single nonlinear evolution equation which describes the interfacial behaviour, and both the linear stability and nonlinear development of the interface are examined. The sensitivity of the interfacial rupture time to problem parameters such as the viscosity ratio, initial interfacial height, interfacial tension, and magnitude of the van der Waals forces is characterized in detail for the homogeneous case. This serves as a basis for a study of the heterogeneous case, where the strong dependence of the rupture time on the length scale of the heterogeneity is found to be relatively independent of changes in the remaining problem parameters. The mechanisms underlying the rupture-time behaviour are also explored in detail. The results suggest a route by which one liquid can become emulsified in the other, and may be beneficial to industrial processes such as lithographic printing which are based on wettability phenomena.