Performance simulation of a high-bypass turbofan with a 2D representation of the intake and fan components

Abstract

Abstract In conventional gas turbine performance simulation, engine components are represented by characteristics where the 3D properties of the flow fields are averaged providing key flow properties at the component interfaces. Even though a very efficient method, the simplification of 3D flows to an averaged value is not always desirable. In particular for high-bypass turbofan aero-engines, the fan generates significant pressure variations from hub to tip. These profiles are affected by the flow profile resulting from the intake where boundary layers introduce radial distortion patterns. This study investigates a performance simulation method where the intake and fan component of a two-shaft high-bypass turbofan are represented in an axi-symmetric 2D fashion. The intake was modelled using a commercial computational fluid dynamics tool. The remaining engine components were modelled using an in-house conventional gas turbine simulation tool with a radial representation of the fan. The coordinated application of both tools required an iterative data exchange, which is described in detail. The inclusion of the radial representation of fan and intake showed twice the effect on thrust per inlet loss at cruise conditions. It was therefore worth considering despite the significant numerical effort.