Strategies for Enhancing Economic Sustainability: Modeling Reduced Bale Handling Costs in Cotton Warehousing

Author:

Richard Jessica,DeVuyst Eric A.ORCID,Kenkel Philip,Radmehr Reza

Abstract

AbstractCotton warehouses face unique inventory management challenges. This research addresses this challenge by proposing innovative strategies to enhance warehouse efficiency. Three key objectives are addressed: modeling cotton bale movements, evaluating an alternative to the current bale handling process, and evaluating an alternative to the current cotton bale marketing system. Results reveal significant cost savings. Changing bale receiving and placement strategy by using gin codes yields a $499,000 per-cycle reduction for an Oklahoma cotton warehouse case. Altering order fulfillment techniques, such as grouping 30 orders, saves $34,000 per cycle. Implementing quality-based bale substitution leads to a $1.3 million saving per cycle.

Publisher

Cambridge University Press (CUP)

Reference16 articles.

1. U.S. Department of Agriculture-Economic Research Service. (2021),. Cotton and wool. Internet site: https://www.ers.usda.gov/topics/crops/cotton-wool/ (Accessed February).

2. Richard, J. , Richard, P. , and Devuyst, E. . (February 2-5, 2019). Costs of Alternative Loading and Unloading Strategies in a Cooperative Cotton Warehouse”. In: SAEA Meeting, Birmingham, Alabama.

3. U.S. Department of Agriculture-National Agricultural Statistics Service. (2023). NASS. Internet site: https://quickstats.nass.usda.gov/ (Accessed September 20, 2023).

4. Optimising forklift activities in wide-aisle reference warehouse;Burinskiene;International Journal of Simulation Modelling,2015

5. Richard, J. “Modelling and Evaluating Strategies to Reduce Bale Handling Costs in a Cooperative Cotton Warehouse, Ph.D. dissertation. Oklahoma State University, 2020.

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