Fully developed flow through shrouded-fin arrays: exact and asymptotic solutions

Abstract

The flow resistance, i.e. friction factor times Reynolds number ( $\,f\,{Re}$ ), of longitudinal-fin heat sinks with or without clearance between a shroud and the tips of the fins is an important parameter in thermal design. This is because it dictates the caloric resistance of the heat sink, i.e. change in bulk temperature of the fluid flowing through it. When there is no clearance and the common and oft-valid assumption of negligible fin thickness is invoked, $f\,{Re}$ corresponds to simply that of a rectangular duct. However, with clearance, only numerical results are available as per the well-known study by Sparrow, Baliga and Patankar (ASME J. Heat Transfer, vol. 100, 1978). We develop analytical formulae for $f\,{Re}$ for fully developed flow with clearance. The exact solution is provided by an integral formula derived via conformal mappings. Additionally, simple formulae are derived via asymptotic expansions in three cases: (1) the fin spacing is small compared to the fin height and clearance; (2) the clearance is small compared to the fin spacing, which is small compared to the fin height; (3) the same as case (2) but valid for larger clearances. The different asymptotic formulae are compared to the exact formula, and together cover almost the entire relevant parameter range (for fin spacing and clearance) with errors of less than 15 %. A formula for the limiting case of no clearance is shown to be more accurate, for any fin spacing, than a widely used correlation from the literature.