Experimental and computer study of the mechanism and identification of conditions for energy-efficient removal of moisture from materials under ultrasonic exposure

Abstract

The article is devoted to investigation of energy-efficient moisture removal from capillary-porous materials. Moisture is removed by dispersion at collapse of cylindrical cavitation bubbles, formed by ultrasonic vibrations in the capillaries of the material. Mathematical model, which allowed to investigate the mechanism of moisture dispersion, has been developed. Necessity of realization of cavitation bubble full life cycle in capillary (slow growth, rapid expansion with deformation, collapse) was found. An optimal range of sound pressure levels from 150 dB (“critical level” at which dispersion of water from capillary starts) up to 170 dB (dispersion productivity growth stops due to cavitation bubbles reaching maximum size equal to diameter of capillary) was determined. It is shown that the size of the dewatered sample for maximum drying efficiency should correspond to the ultrasonic wavelength in air. Ultrasonic dispersion of liquid during drying was confirmed experimentally. It is found that for significant reduction of drying time (up to 50% and more) it is necessary to affect in the range of 165–170 dB. And the materials to be dried must be placed as particles or layers having dimensions or thicknesses corresponding to the length of the ultrasonic wave in air. The implementation of ultrasonic drying, on the example of food products (beets) provided a reduction in drying time of 1.9 times, while reducing energy costs by 1.7 times in comparison with convective drying.