Implementation of SISTRO (Truck Scheduling System) to Enhance Supply Chain Efficiency and Performance to Support Industrial Revolution 4.0 in Petrokimia Gresik

Abstract

AbstractSISTRO, a truck scheduling and management system, was developed to optimize stock fulfillment following the government regulation (Peraturan Menteri Perdagangan/Permendag) and the distribution process of subsidized fertilizer from Gresik Warehouse of PT Petrokimia Gresik (PG) to Buffer Warehouse located in almost every province in Java Island. The volume that must be distributed is around 5.4 million tons of fertilizer/year. During the implementation, a critical problem is the lack of integration and single information about the supply chain and truck loading process. The information includes (1) truck arrival delay, (2) the difference between planning and reality, and (3) the availability of workers. These three pieces of information are out of sync, so they have direct and indirect impacts. The direct impact is the potential for unscheduled open storage (OPS) in Gresik warehouse. At the same time, the indirect impact is the high logistics costs in the form of land transportation cost increases every year and the potential to lose the opportunity/moment to sell goods due to delays in fertilizer distribution. Therefore, a solution is needed by creating an integrated system to accommodate related parties in truck schedule arrivals, stock availability, and labor availability in the loading line warehouse, hereinafter referred to as SISTRO. The SISTRO’s scope of work starts from the distribution of quota allocations for heavy loading that has been adjusted to stock conditions and loading capacity in each warehouse so that the truck vendors can book the loading plan according to the schedule they want, based on the POSTO that has been uploaded on the SISTRO application and partners will get a booking code. The booking code will later be printed as a security pass. The security pass will later be scanned at all SISTRO checkpoints, which is proven can reduce the number of late arrivals for trucks to load appropriately from an average of 1.361 events/month to just 553 events/month. This project impacts several sectors, including reducing the risk of losing chances to sell goods that previously averaged 24,034 tons/month equivalent to Rp. 110 billion/month, a decrease in the OPS quantity (which is currently happening due to oversupply that does not match with quantum distribution). There has been no increase in inland transportation costs for 3 years and monitoring all license numbers and transportation partners so that there is no combined number of registration numbers. In fact, SISTRO can be used by all logistics companies.