Development of a methanogenic process to degrade exhaustively the organic fraction of municipal “grey waste” under thermophilic and hyperthermophilic conditions

Abstract

Different laboratory-scale, continuously driven reactor concepts (up to 3 reactors in series, max. 70°C) for anaerobic digestion of the organic fraction of municipal grey waste were investigated. Over a period of 2½ years several setups of reactors being daily fed and held in steady state balance were investigated. The preferred variant was a 2-stage setup with a HRT of 4.3d for the 1st and 14.2d for the 2nd reactor. Removal efficiencies of VS obtained by comparing the organic loading rate (OLR, g VS/l/d) of the effluent with the OLR of the feed could reach 80%. Removal efficiencies determined indirectly by the combined biogas yield of the 1st and 2nd reactor stage revealed even up to 91.5% of the theoretical possible yield of 807 l/kgVS. The produced gas had a methane content of 60–65%. A completely distinct hydrolysis stage with a gas production of only 1.6–5.5% of the theoretical yield could be reached by hyperthermophilic conditions (60–70°C) or by a HRT of 1.25d. It also demonstrated that a stable methanogenesis was not possible at temperatures of 60–70°C. Kinetic analyses of the 2nd reactor stage revealed that the degradation of VS fell from 80 to 40% with raising organic loading rate (OLR) from 3 to 11 g VS/l/d. In contrast to this the VS-removal of the first hydrolysis reactor stage increased linearily from 5 to 20% at raising OLR's from 12 to 26 g VS/l/d. The same kinetics with linear increase exhibited the specific cellulose degradation with conversion rates of 0.1–3x109 g cellulose/single bacterium (10–12 g)/d. This was an indication for the cellulose degradation as a rate limiting step. Both reactor stages combined allowed an optimal VS removal efficiency at OLR of 10 g VS/l/d. Analysis of bacterial populations of 28 reactors were referred either to eubacteria utilizing different sugars or cellulose or acetate or H2–CO2 or archaea (plus antibiotics) with acetate or H2–CO2 as substrate. H2–CO2 utilizers with numbers of 108–1010/g TS dominated obviously the acetotrophic methanogens by the factor 10–10,000. This explained the observed short HRTs being possible.