Comparative technological analysis of control systems of blast furnace hearth lining deterioration-Reference-Cited by-同舟云学术

Comparative technological analysis of control systems of blast furnace hearth lining deterioration

Published:2018-09-01 Issue:8 Volume: Page:82-91
ISSN:2619-0753
Container-title:Ferrous Metallurgy. Bulletin of Scientific , Technical and Economic Information
language:
Short-container-title:Černaâ metallurgiâ. Bûlletenʹ naučno-tehničeskoj informacii

Author:

Dmitriev A. N.¹,Zolotykh M. O.¹,Chen' K.²,Vit'kina G. Yu.¹

Affiliation:

1. Institute of Metallurgy, Ural branch of Russian Academy of Sciences

2. Metallurgical Designing Institute of Shandong province

Abstract

For safe and effective operation of a blast furnace it is important to know the residual thickness of the blast furnace hearth lining any time, first of all the location of the damaged arears. Use of traditional methods of hearth and bottom lining control often lead to a mistaken diagnostics.Institute of metallurgy of Ural branch of RussianacademyofScienceselaborated a mathematical model, providing a 3-dimentional estimation of the lining status and optimization of calculations for operation in real time mode.The calculation is done by solving equations of heat conductivity by usage of a number of temperature sensors (up to 700), implemented into furnace lining between refractory blocks. Calculation algorithm was modified by application of sampling theorem to take into account the complex profile of the blast furnace lower part. A system of information collection, processing and passing used from the sensors to program data base. A continuous control of temperature variation in every point enables to determine a current lining refractory thickness and notify the furnace personal in advance about beginning of the lining erosion. The elaborated program interface enables the furnace foreman to use additional control functions, in particular, the residual lining thickness, including: direct visualization of the status and tendencies of the erosion change, temperature distribution in every point of the lining at computer monitor, signaling about dangerous zone; volume temperature distribution (isotherms) and tendencies of their changes. The interface languages available as following: Chinese, English, Russian.

Publisher

JSC Chermetinformatsia

Reference19 articles.

1. Gavrilov E.E., Ul’yanov A.G., Kanaev V.V., Mozharenko N.M. Diagnostic of lining status of crucible by heat loads. Stal’, 1987, no. 1, pp. 13–15. (In Russ.).

2. Shul’te M., Klima M., Ringel’ D., Foss M. Control of blast furnace hearth wear by sensors of heat flow. Cherny’e metally’, 1998, no. 4, pp. 17–22. (In Russ.).

3. Lezhnev G.P., Proxorov I.E., Shpon’ko A.A. [Use of diagnostic acoustic methods for determining of refrectory lining status, of working blast furnace profile and elaboration of technology solutions]. Domennoe proizvodstvo – XXI vek. Trudy’ Mezhdunarodnogo kongressa domenshhikov [Blast-furnace ironmaking – XXI century. Proceedings of the International Congress of Blast Furnace] Moscow: Kodeks, 2010, pp. 374–378. (In Russ.).

4. Levchenko V.E., Golovskij L.P., Vasil’ev P.G. etc. Ustrojstvo dlya kontrolya iznosa futerovki [A facility for lining wear control]. А. S. USSR no. 1632978. Byulleten’ “Otkry’tiya. Izobreteniya’”, 1991, no. 9. (In Russ.).

5. Kudinov G.A., Krishtal’ V.A., Ly’senko E.E. Computer diagnostic of hearth refractory laying and of crucible of blast furnaces. Stal’, 1997, no. 10, pp. 10–12. (In Russ.).

Cited by 1 articles. 订阅此论文施引文献订阅此论文施引文献，注册后可以免费订阅5篇论文的施引文献，订阅后可以查看论文全部施引文献

1. Perfection of sinter, coke and blast furnace production by application of digital technologies within the frame of “Industry 4.0” concept;Ferrous Metallurgy. Bulletin of Scientific , Technical and Economic Information;2020-07-09