Adaptive optical beam shaping for compensating projection-induced focus deformation

Abstract

AbstractScanner-based applications are already widely used for the processing of surfaces, as they allow for highly dynamic deflection of the laser beam. Particularly, the processing of three-dimensional surfaces with laser radiation initiates the development of highly innovative manufacturing techniques. Unfortunately, the focused laser beam suffers from deformation caused by the involved projection mechanisms. The degree of deformation is field variant and depends on both the surface geometry and the working position of the laser beam. Depending on the process sensitivity, the deformation affects the process quality, which motivates a method of compensation. Current approaches are based on a local adaption of the laser power to maintain constant intensity within the interaction zone. For advanced manufacturing, this approach is insufficient, as the residual deformation of the initial circular laser spot is not taken into account. In this paper, an alternative approach is discussed. Additional beam-shaping devices are integrated between the laser source and the scanner, and allow for an