Reducing formaldehyde emission from wood-based panels by modification of UF and MUF resins with condensates obtained from kiln-drying of wood

Author:

Ayrilmis Nadir1,Kaptı Tolga2,Gürel Ali3,Ohlmeyer Martin4

Affiliation:

1. Istanbul University , Department of Wood Mechanics and Technology, Bahcekoy, Sariyer , 34473 Istanbul , Turkey , Phone: +90 212 338 2400, Fax: +90 212 338 2400

2. Polisan Kimya San. A.Ş. , Dilovası Organize Sanayi Bölgesi 1, Kısım Liman Cad. No: 7 , 41455 Dilovası/Kocaeli , Turkey

3. Forest Research Institute, Marmara Region, General Directorate of Forestry of Turkey , 34398 Istanbul , Turkey

4. Thünen Institute of Wood Research , Leuschnerstr. 91 c , 21031 Hamburg-Bergedorf , Germany

Abstract

Abstract Liquid condensates collected during drying of lumber, sawdust or wood powder are usually discarded. The objective of this study was to investigate the potential utilization of such condensates from oak, beech and walnut, focusing on those obtained in a 7.8 MHz vacuum dryer. The condensate was replaced with the deionized water (5%) in the production of urea-formaldehyde (UF) and melamine-urea-formaldehyde (MUF) resins in the reactor. The technical properties of the resins and chemical properties of the liquid condensates were determined. Particleboards (PB) and middle density fiberboards (MDF) were produced from the control and modified resins. The technical properties of both modified resins were between the limit values of commercial UF and MUF resins used in the wood-based panel industry. The formaldehyde (F) emission from PB and MDF decreased significantly by incorporation of the condensates into the UF and MUF resins.

Publisher

Walter de Gruyter GmbH

Subject

Biomaterials

Reference22 articles.

1. Ayrilmis, N., Kaymakci, A. (2012) Reduction of formaldehyde emission from light MDF panels by adding chestnut shell flour. Holzforschung 66:443–446.

2. Bucko, J., Baloghova, D., Kacyk, F. (1993) Chemical characteristic of hardwoods subjected to vacuum drying. In: Proceedings of International Conference on Wood Drying: Vacuum Drying of Wood, Bratislava, Slovakia, September 27–30. pp. 199–205.

3. Charrier, B., Haluk, J.R., Metche, M. (1995) Characterization of European Oakwood constituents acting in the brown discoloration during kiln drying. Holzforschung 49:168–172.

4. Costa, N.A., Pereira, J., Ferra, J., Cruz, P., Martins, J., Magalhães, F.D., Mendes, A., Carvalho, L.H. (2013) Scavengers for achieving zero formaldehyde emission of wood-based panels. Wood Sci. Technol. 47:1261–1272.

5. Dejmal, A., Zejda, J. (2008) The analysis of condensate fluid from wood drying in the condensation drying kiln. Acta Univ. Agric. Et Silvic. Mendelianae Brun. 5:31–38.

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