Load Carrying Capacity of Case-Carburized Gears with Different Cryogenic Treatments

Author:

Blech N.1,Kratzer D.2,Surm H.3,Steinbacher M.3,Tobie T.4,Stahl K.4

Affiliation:

1. Research Center (FZG), TUM School of Engineering and Design, Technical University of Munich , Boltzmannstraße 15 , Garching b. Munich , Germany

2. Klüber Lubrication München GmbH & Co KG , Geisenhausenerstraße 7 , Munich , Germany (formerly FZG)

3. Leibniz Institute for Materials Engineering – IWT , Badgasteiner Straße 3 , Bremen , Germany

4. Gear Research Center (FZG), TUM School of Engineering and Design, Technical University of Munich , Boltzmannstrase 15 , Garching b. Munich , Germany

Abstract

Abstract Gearboxes of modern drivetrains, e.g., in wind turbines, can be exposed temporarily to low ambient temperatures during their manufacturing or during operation. During manufacturing or assembly, for example, very low temperatures sometimes occur during joining processes due to the cryogenic treatment of the components. In these cases, the temperature depends on the cooling medium used (typically dry ice or liquid nitrogen). Furthermore, depending on the application, gearboxes may be exposed to low ambient temperatures up to -60 °C when used in cold regions. The low temperatures can have an impact on the component properties and thus on the gear load carrying capacity. Therefore, the knowledge of these influences is very important regarding the design and dimensioning of gearboxes. In this publication, further investigations on the load carrying capacity of cryogenic treated gears are presented based on previous research work. The focus is on results on the tooth root and pitting load carrying capacity. The load carrying capacity is analyzed in the context of changes in the component properties as a result of different low temperature treatments, and the dominant influencing factors are identified.

Publisher

Walter de Gruyter GmbH

Reference45 articles.

1. ISO 6336-5:2016: Calculation of load capacity of spur and helical gears – Part 5: Strength and quality of materials. International Organization for Standardization, 2016

2. DIN 3990-5:1987: Calculation of load capacity of cylindrical gears; endurance limits and material qualities. Deutsches Institut für Normung e.V., Berlin 1987, 10.31030/2069829

3. AGMA 923-C22: Metallurgical Specifications for Steel and Cast Iron Gearing. American Gear Manufacturers Association, Alexandria, VA, USA, 2022

4. Kratzer, D.; Surm, H; Tobie, T. Steinbacher, M.; Stahl, K.; Fechte-Heinen, R.: Tiefe Temperaturen II – Einfluss von tiefen Temperaturen auf die Flankentragfähigkeit einsatzgehärteter Zahnräder. Final report, Forschungsvereinigung Antriebstechnik e.V., IGF-Nr. 18302-N, FVA 612 II, Issue 1440, 2021

5. Kratzer, D.; Dobler, F.; Tobie, T.; Hoja, T.; Steinbacher, M.; Stahl, K.: Effects of low-temperature treatments on surface hardness, retained austenite content, residual stress condition and the resulting tooth root bending strength of case-hardened 18CrNiMo7-6 gears. P. I. Mech. Eng. C. – J. Mec. 233 (2019) 21–22, pp. 7350–7357, 10.1177/0954406219846160

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