Long living human-machine systems in construction and production enabled by digital twins

Author:

Vogel-Heuser Birgit1,Hartl Fandi1,Wittemer Moritz2,Zhao Jingyun1,Mayr Andreas3,Fleischer Martin4,Prinz Theresa4,Fischer Anne5,Trauer Jakob6,Schroeder Philipp6,Goldbach Ann-Kathrin7,Rothmeyer Florian5,Zimmermann Markus6,Bletzinger Kai-Uwe7,Fottner Johannes5,Daub Rüdiger3,Bengler Klaus4,Borrmann André8,Zaeh Michael F.3,Wudy Katrin2

Affiliation:

1. Technical University of Munich, Institute of Automation and Information Systems , Boltzmannstr. 15, 85748 Garching bei München , Germany

2. Technical University of Munich, Professorship of Laser-based Additive Manufacturing , Boltzmannstr. 15, 85748 Garching bei München , Germany

3. Technical University of Munich, Institute for Machine Tools and Industrial Management , Boltzmannstr. 15, 85748 Garching bei München , Germany

4. Chair of Ergonomics , Technical University of Munich , Boltzmannstr. 15, 85748 Garching bei München , Germany

5. Chair of Materials Handling, Material Flow, Logistics , Technical University of Munich , Boltzmannstr. 15, 85748 Garching bei München , Germany

6. Laboratory for Product Development and Lightweight Design , Technical University of Munich , Boltzmannstr. 15, 85748 Garching bei München , Germany

7. Chair of Structural Analysis , Technical University of Munich , Arcisstr. 21, 80333 Munich , Germany

8. Chair of Computational Modeling and Simulation , Technical University of Munich , Arcisstr. 21, 80333 Munich , Germany

Abstract

Abstract In the industrial sector, products evolve significantly over their operational life. A key challenge has been maintaining precise, relevant engineering data. This paper explores the digital twin concept, merging engineering and operational data to enhance product information updates. It examines digital twin applications in construction, material flow, manufacturing and production, citing battery production and additive manufacturing. Digital twins aid in analyzing, experimenting with, and refining a system’s design and its operation, offering insights across product and system lifecycles. This includes tackling data management and model-data consistency challenges, as well as the recognition of synergies. This paper emphasizes sustainable, efficient management of engineering information, reflecting shifts in product longevity and documentation in industrial products and machinery.

Publisher

Walter de Gruyter GmbH

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