Evolution of nonmetallic inclusions in pipeline steel during LF and VD refining process

Abstract

AbstractThe formation and evolution of nonmetallic inclusions in pipeline steel were investigated by SEM, EDS and INCA Feature Analysis System, with the industrial process of electric arc furnace → ladle furnace (LF) refining → vacuum degassing → continuous casting. The composition, size and amount of inclusions during refining process were discussed systematically. The results show that inclusions at each refining step are mainly small-particle inclusions (below 5 µm), and the total number of inclusions has been reduced significantly due to the refining effect of slag during LF refining. The calcium (Ca) treatment increases the amount of small inclusions. The types of inclusion are mainly Al2O3 and MnO–SiO2–Al2O3 before LF, and they are transformed into CaO–Al2O3, MgO–Al2O3 and CaO–MgO–Al2O3 during LF process. After Ca treatment, inclusions are changed to CaO–Al2O3–(CaS) and CaO–MgO–Al2O3–(CaS). Typical inclusions are still mainly CaO–Al2O3 and CaO–MgO–Al2O3 in tundish, but the composition of those inclusions has been changed and located to the low melting point region in ternary phase diagram. Such inclusions will further be removed as continuous casting approaches.