Experimental investigation on microstructural characterization and mechanical properties of plasma arc welded Inconel 617 plates

Abstract

Abstract Welding of Inconel is a difficult task due to its tendency to crack and posing intricacies to the welder. However, it is extensively used in applications where resistance to oxidation at elevated temperatures is required. Therefore, it is important to note that the welding of Inconel alloys is demanding. Under such circumstances, one has to automate the welding of Inconel 617 alloy to eliminate some of the process uncertainties. Plasma arc welding (PAW) is a highly non-linear process that can be automated easily, and it can provide more focussed arc to weld the high strength and creep-resistant alloys. In the present research, PAW process is employed on 2 mm thick Inconel 617 plates by varying the key process parameters, such as welding current and welding speed. Initially, bead on plate (BoP) experiments were conducted to determine the suitable range of welding parameters to weld the super alloy. Subsequently, butt welding of the plates was performed based on the results of BoP welding. Furthermore, a study was conducted to determine the influence of the welding process parameters on the microstructural and mechanical properties of the butt joints.