Image segmentation and robust edge detection for collision avoidance in machine tools

Author:

Barton David1ORCID,Hess Felix1,Männle Patrick1,Odendahl Sven2,Stautner Marc2,Fleischer Jürgen1

Affiliation:

1. 150232 Karlsruhe Institute of Technology , wbk Institute of Production Science , Kaiserstraße 12 , Karlsruhe , Germany

2. 355285 Moduleworks GmbH , Henricistraße 50 , Aachen , Germany

Abstract

Abstract Collisions are a major cause of unplanned downtime in small series manufacturing with machine tools. Existing solutions based on geometric simulation do not cover collisions due to setup errors. Therefore a solution is developed to compare camera images of the setup with the simulation, thus detecting discrepancies. The comparison focuses on the product being manufactured (workpiece) and the fixture holding the workpiece, thus the first step consists in segmenting the corresponding region of interest in the image. Subsequently edge detection is applied to the image to extract the relevant contours. Additional processing steps in the spatial and frequency domain are used to alleviate effects of the harsh conditions in the machine, including swarf, fluids and sub-optimal illumination. The comparison of the processed images with the simulation will be presented in a future publication.

Publisher

Walter de Gruyter GmbH

Subject

Electrical and Electronic Engineering,Instrumentation

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